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Auxiliary generator set in the engine room

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Case study

Auxiliary generator repair and rotor interchange in Vietnam

SVC Marine repaired an auxiliary generating set after its voltage and frequency collapsed shortly after starting.

Case study

Published
Generator set opened for rotor interchange in the engine room
Generator set opened for rotor interchange in the engine room
Generator rotor being handled in the engine room
Generator rotor being handled in the engine room
Generator switchboard panels in the engine room
Generator switchboard panels in the engine room
Generator rectifier module under test
Checking the generator rectifier module during fault finding.
Measuring generator control wiring
Measuring generator control wiring
Auxiliary generator before rotor interchange
Auxiliary generator before rotor interchange
Generator rotor fan end exposed for interchange
Generator rotor fan end exposed for interchange
Generator sets side by side in the engine room
Two generating sets side by side in the engine room.
Grinding at the generator foundation
Grinding at the generator foundation
Generator casing opened for the rotor interchange
Generator casing opened for access to the rotor.
Crew handling the generator rotor
Handling the generator rotor during the interchange work.
Alignment measurement on the generator coupling
Measuring alignment at the generator coupling.

01

The fault onboard

The generator initially reached its operating voltage and frequency, then both indications fell to zero after several seconds. SVC Marine inspected the automatic voltage regulator (AVR), voltage-dependent resistor, diodes and engine-side condition to establish the repair scope.

02

Electrical and mechanical work

The published work record identifies crankpin grinding, renewal of the AVR and diodes, governor overspeed adjustment and rotor rewinding. It also records preparation for rotor interchange and the use of chain blocks for handling the rotor. These were linked electrical and mechanical tasks on the generating set.

03

Recorded result

The original repair update reports successful auxiliary engine repair and restoration of operation with two auxiliary engines working together. It includes photographs of diode renewal, AVR work and rotor handling.

04

Plan the attendance

For a similar failure, send the generator and alternator nameplate photographs, alarm history, voltage and frequency readings, port or anchorage, ETA and the available repair window. SVC Marine undertakes onboard fault finding, component repair and reinstallation.

05

Information for fault finding

  • Generator and alternator maker, model and rated output
  • Voltage and frequency readings at start and when the fault occurs
  • AVR model, alarm history and recent component changes
  • Engine symptoms and the condition of the other generating sets
  • Port or anchorage, ETA, access arrangements and available repair window

Talk to SVC Marine

Please provide your company details and the vessel requirement or work scope. Acceptance is subject to verification and confirmation by SVC Marine.